Auto- und Technikmuseum Sinsheim (Rhein-Neckar-Kreis, Baden-Württemberg, Deutschland); Growian-Rotorblatt
Auto- und Technikmuseum Sinsheim (Rhein-Neckar-Kreis, Baden-Württemberg, Deutschland); Growian-Rotorblatt — Photo: 4028mdk09 | CC BY-SA 3.0

Growian

Wind power in GermanyWind turbinesSchleswig-HolsteinEngineering historyEnergy
4 min read

The agreement to scrap it was signed before anyone poured the foundation. In the basic contract of 3 January 1978, the partners behind Growian wrote down that when the project concluded, the installation was anticipated to be dismantled and scrapped. Five and a half years later a 100-metre machine stood on the flat reclaimed land of the Kaiser-Wilhelm-Koog, on the Schleswig-Holstein coast near Marne, and it was the largest wind turbine in the world. It operated, in total, for about 420 hours. Then it came down, exactly as written.

Big for the Sake of Big

Growian is a compression of Große Windenergieanlage — large wind energy installation — and the name is the whole design philosophy. The rotor spanned 100.4 metres and turned at roughly 19.5 revolutions per minute on a hub 100 metres up. Rated output was 3,000 kilowatts, the highest in the world at the time. The machine house alone weighed 340 tonnes, sitting on a tower reaching 96.6 metres, and each of the two blades weighed 23 tonnes. MAN led the engineering. On paper the numbers were reasonable: cut in at 5.4 metres per second, rated at 12, shut down at 24, survive 60, and produce something like 12 gigawatt-hours a year at a mean wind speed of 9.3 metres per second. This was a leap of an order of magnitude past anything then operating. Almost nothing about the installation had been tested at that scale before.

The Wrong Way Round

Two blades, not three. And the rotor mounted downwind of the tower rather than upwind — a lee runner, in the German phrase — so that each blade passed through the tower's wind shadow once per revolution and got hit with a sudden load drop and recovery. To absorb that, the designers gave the hub a teetering joint, letting the rotor rock. The blades' pitch was regulated by a mechanical-electrical mechanism. The combination proved unmanageable. Faults in the machine house casing meant the turbine could never be run at full output, and materials and construction problems interrupted testing constantly. In 1984 a bearing failed; the repair cost ten million deutschmarks. The scale that made Growian impressive also made every load, every vibration and every crack larger than anyone's experience could account for.

Four Hundred and Twenty Hours

The first test run came on 6 July 1983, with official commissioning on 4 October. Between then and the end of operations in August 1987, the machine spent the overwhelming majority of its life standing still. Add up every hour the rotor actually turned under load and it comes to around 420 — roughly two and a half weeks, spread across four years. Decommissioning ran through 1987, and the turbine was dismantled in the summer of 1988. It never came close to the 12 gigawatt-hours a year its designers had projected. As an experiment it did return data, mostly of the kind that tells you what not to do.

Everyone Got What They Wanted

The uncomfortable part of the Growian story is that failure was not universally unwelcome. Overall and technical direction rested with the utility HEW, commercial management with Schleswag, and the federal research ministry paid. Some of the partners were, at best, ambivalent. Günther Klätte, a board member at the utility RWE, told a general business meeting that they required Growian as a proof of failure of concept, and described it as a kind of pedagogical tool to convert the anti-nuclear energy crowd to the true faith. Hans Matthöfer, then finance minister and previously research minister, was quoted in similar terms: they knew it would do nothing for them, but they were doing it to demonstrate to wind energy advocates that it did not work. A machine designed by committee, funded by people with opposing goals, and contractually promised to the scrapyard from the beginning did not have much chance.

What Grew Back

The koog did not stay empty. In 1988, the year after Growian shut down for good, Germany's first wind farm opened on the same reclaimed polder: the Windenergiepark Westküste, thirty turbines producing around 19 million kilowatt-hours a year. They were small machines, individually unimpressive, and collectively they worked. That is the lesson the site now teaches, and it teaches it by contrast — Kaiser-Wilhelm-Koog is a village of a few hundred people that calls itself the root of German wind energy, and it earned the title twice, once by building the wrong thing at enormous expense and once by building the right thing immediately afterward. The turbines standing there today are descendants of the second idea.

From the Air

53.9273° N, 8.9501° E, on the Kaiser-Wilhelm-Koog polder in Dithmarschen, about 10 km northwest of Brunsbüttel and the western entrance to the Kiel Canal. The Growian tower is long gone; what marks the site now is the wind farm and the ruler-straight geometry of the reclaimed land — rectangular fields, arrow-straight drainage ditches, and the sea dike holding back the Elbe estuary and the North Sea. Best read from 1,500–3,000 ft AGL, where the polder pattern is obvious. Watch turbine heights: modern machines here reach well above 100 m, so treat the whole coastal strip as obstructed airspace at low level. Nearest fields: Heide-Büsum (EDXB) to the north, Itzehoe/Hungriger Wolf (EDHF) southeast, Hamburg (EDDH) about 70 km southeast, Nordholz (ETMN) across the Elbe to the southwest. Strong, steady onshore westerlies — the reason the site was chosen — make for turbulence and crosswind on the surface.

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